800mm Sheet Metal Deburring Machine for deburring edge conditioning and heavy slag removal

800mm Sheet Metal Deburring Machine for deburring, edge conditioning, metal finishing, laser oxide removal and heavy slag removal of different materials

Technical Description and Functions of the Equipment

Main Processing Range

  1. Processed Products:

    • Suitable for carbon steel plates and other metal sheets.
  2. Equipment Functions:

    • A dry-processing machine equipped with three workstations:
      1. Steel Hammer Disc Brush Workstation: Removes slag particles and large burrs on the workpiece surface.
      2. Horizontal Sanding Belt Workstation: Cleans residual burrs and improves surface flatness.
      3. Universal Roller Brush Workstation:
        • Composed of four universal sanding brush rollers (adjacent brushes rotate in opposite directions with planetary motion).
        • Achieves 360° deburring and precise polishing of edges and holes, forming a uniform R-radius.

Equipment Features

  • Multi-Function Independent Operation:

    • Steel hammer workstation for slag removal on edges.
    • Sanding belt workstation for surface brushing, polishing, and deburring.
    • Roller brush workstation for 360° burr removal, especially for complex-shaped workpieces.
  • Flexible Processing:

    • Damage-free processing of film-coated sheet metal.
    • Designed with special soft abrasive brushes targeting burrs only, leaving workpiece surfaces intact.
  • Strong Adsorption and Eco-Friendly Design:

    • Powerful magnetic adsorption table ensures workpiece stability.
    • Equipped with a wet dust collection system to efficiently handle grinding dust, eliminating safety hazards and meeting environmental standards.

Technical Parameters

Category Parameter Details
Processing Capabilities Maximum processing width ≤800mm
  Processing thickness 0.5~80mm
  Minimum processing size 50mm×50mm (carbon steel)
Power & Dimensions Total power 20.25KW
  Dimensions (L×W×H) 4100mm × 1900mm × 2200mm
  Machine weight ~3 tons
Brush and Belt Details Steel hammer disc brush size Φ162mm
  Sanding belt size Φ3530mm × 80mm (60# zirconia alumina)
  Roller brush size Φ300mm × 300mm (120# German KNSB)
Processing Precision Thickness adjustment accuracy 0.01mm (servo-controlled)
  Roller brush compensation accuracy 0.01mm (servo-controlled)
Speed and Motion Conveyor speed 0.5~6m/min (frequency adjustable)
  Sanding belt speed 12m/s
  Roller brush self-rotation speed 8~26m/s (frequency adjustable)
  Roller brush planetary speed 1~15r/min (frequency adjustable)
Dust Collection Dust extraction capacity 5000m³/h

Processing Advantages

  • Efficiency: Continuous feeding and processing meet high-volume order demands.
  • Quality: Precise and consistent processing results superior to manual operations.
  • Cost Savings: Lower cost per unit area compared to manual deburring.
  • Safety and Environmental Compliance: Efficient dust collection ensures operator safety and improves the working environment.

Applications

  • Ideal for removing burrs generated during drilling, punching, shearing, laser cutting, plasma cutting, and flame cutting.
  • Achieves uniform R-radius edges, ensuring perfect quality for workpieces and meeting diverse industrial requirements.

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