The Precision Levelers for Leveling Very Large and Thick Metal Parts and Plates (15-60mm thickness) are high-capacity, precision-engineered machines designed to handle the most demanding tasks of leveling and stress-relieving very large, thick metal sheets and plates. These machines are ideal for industries that process heavy-duty materials and require precise control over the leveling and stress relief processes. The precision leveler ensures that thick plates are perfectly flat, stable, and free from internal stresses, which is essential for various critical applications in sectors such as construction, heavy machinery, aerospace, and more. Machine Specifications: Processing Thickness: 15mm to 60mm (Designed to handle extremely thick and heavy plates) Width: 400mm to 3800mm (Accommodates a wide range of sheet metal sizes for large-scale projects) Roll Diameter: 260mm (Large roll diameter for even pressure distribution, especially beneficial for thicker materials) Number of Rolls: 19 (9 Upper Rolls and 10 Lower Rolls) Roll Gap Adjustment: Four-point automatic adjustment, driven by servo motors (Ensures optimal leveling results for varying plate thicknesses) Core Features: High Precision Leveling and Stress-Relief: This precision leveler is engineered to deliver the best flatness and stress-relief results for metal plates ranging from 15mm to 60mm thick. By relieving residual stresses, the machine prevents potential warping or distortion in the metal, ensuring that the plates are ready for further processing like welding, machining, or forming. Four-Point Automatic Roll Gap Adjustment: The machine features a four-point automatic roll gap adjustment system, powered by servo motors, to ensure precise control over the leveling process. This automatic adjustment allows the machine to continuously monitor and adjust the gap between the rolls based on the thickness of the material, resulting in uniform pressure distribution and perfect flatness. Larger Roll Diameter (260mm): The 260mm roll diameter is specifically designed for handling very thick and large metal plates. The larger diameter ensures even pressure distribution across the full width of the plate, which is crucial for effectively leveling such thick materials and preventing any risk of deformation or uneven flattening. 19-Roll Configuration (9 Upper Rolls and 10 Lower Rolls): The 19-roll configuration consists of 9 upper rolls and 10 lower rolls, arranged to provide balanced pressure across the entire plate. This configuration ensures that the leveling process is consistent and even, regardless of the thickness of the material, resulting in high-quality and uniform flatness. Wide Processing Range (15mm to 60mm): This leveler is designed to process extremely thick plates, with a range of 15mm to 60mm, making it suitable for heavy-duty industries that require the processing of large, thick metal sheets. It is capable of handling a variety of materials and applications that demand precision and stress relief. Applications: The Precision Leveler for Leveling Very Large and Thick Metal Parts and Plates is ideal for industries that process large, heavy plates. Key applications include: Heavy Machinery Manufacturing: Perfect for flattening and stress-relieving thick plates used in the production of heavy-duty machinery, ensuring that the plates are of uniform thickness and free from warping before machining or further processing. Steel and Metal Fabrication: Used in steel mills and fabrication plants to level thick steel, stainless steel, and other metals, ensuring that the material is stable and stress-free before subsequent processes such as welding or cutting. Construction and Structural Steel: Used to process thick steel plates used in the construction of buildings, bridges, and other infrastructure projects, ensuring the metal is flat, stable, and free of internal stresses. Shipbuilding and Offshore Applications: Essential for leveling and stress-relieving thick plates used in shipbuilding and offshore structures, where material integrity is critical for safety and performance. Aerospace and Automotive Manufacturing: Suitable for leveling thick, high-strength materials used in aerospace, automotive, and other precision manufacturing sectors. Energy and Power Generation: Perfect for flattening and stress-relieving thick plates used in the production of critical components like pressure vessels, piping, and structural elements in power plants and energy generation facilities. Benefits: Superior Flattening and Stress Relief: The machine’s ability to flatten and relieve residual stresses from thick plates (15mm to 60mm) ensures that the material is in its most stable form, ready for further processing. This is critical for preventing distortion or warping during subsequent manufacturing steps. Automatic and Precise Roll Gap Adjustment: The four-point automatic roll gap adjustment, driven by servo motors, ensures that the machine can adapt to different plate thicknesses, providing consistent and precise leveling results. This reduces the risk of human error and improves the overall efficiency of the leveling process. Large Roll Diameter (260mm): The larger roll diameter is specifically engineered for heavy-duty applications, providing more even pressure distribution and better handling of thick, large plates. This ensures that the leveling process is effective, even for the heaviest materials. Increased Productivity: The automation of the roll gap adjustment and the ability to handle very thick plates quickly and efficiently results in faster processing times and higher throughput. This is essential for industries that require high production volumes. Versatility for Multiple Industries: With the ability to handle materials ranging from 15mm to 60mm thick, this leveler is suitable for a wide range of industries, including construction, shipbuilding, heavy machinery manufacturing, aerospace, and energy generation. Its versatility makes it an essential tool in any heavy-duty metal processing facility. Improved Material Quality: By ensuring that the plates are perfectly flat and free from internal stresses, this machine enhances the overall quality of the metal, which is crucial for ensuring structural integrity and preventing defects during further manufacturing.

FEATURES AT A GLANCE

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PRODUCT SPECIFICATIONS